Based Mortar

Product Details:

Epoxy Base Mortar

Other Details:

• It is supplied in various grades in three components (resin, harder, and filler)
• Used in coating, screening, bedding and jointing materials for brick lining work to resist acids, alkalies, salts, solvents, greases, and detergents etc.
• Jointless screening or coating is highly recommended in industrial plants like dairies, foods, pharmaceuticals, bulk drugs and breweries etc.

Product Details:

Epoxy Based Mortar Cement is widely used for Acid Resistant Bricks & Tiles lining works as Bedding & Jointing Mortar for Tanks, Floor, Drain, Foundation, Chemical Reaction Vessels, and Neutralization Pit etc.

It is resistant to Non-Oxidizing Acids, Alkalies, Salt, Detergents, Oils, Greases and some solvents.

Preparation of Mortar Epoxy Mortar consists of Resin, Hardener & Mix no.10 Powder. In order to obtain good working consistency, the average mixing ratio as under:

• Epoxy Resin: 100 pbw
• Epoxy Hardener: 10-15 pbw
• Quartz Powder: 300 to 350 pbw

This ratio will slightly vary depending upon the temperature and working conditions. All material to be used as per above stated ratio. Take Epoxy resin & hardener in mixing pan, stir both the liquid thoroughly before use. After that add Quartz powder slowly and gradually mix with above liquids. The mixing operation should be continued until a uniform mixture is obtained. Prepare small batches of Mortar. Make sure that all the Mortar is used from the mixing pan before another batch is prepared.

Surface Preparation:

The cement plastered surface shall be slightly rough in line & level , dry & clean, free from dust, dirt, grease, oil etc., maintaining required slope etc. as no slope can be adjusted or altered in Acid proof lining works.

 

Application:

After proper mixing, mortar should be buttered on back and sides of tiles/bricks to be laid. Apply little more and after laying squeeze the excess mortar. If only joints filling are done with epoxy mortar, be sure that full depth of joints is filled with mortar. There should not any air pocket in the joints, During & after completion of the installation, area must be kept dry and free from any other materials, traffic, which can affect setting and curing of epoxy mortar.

Setting / Curing:

Epoxy Mortar is a Self-hardening due to its chemical reaction which occurs when the Resin, Hardner & Quartz Powder are mixed together.

• An initial setting occurs in 4 to 5 hrs. at 30°C
• Final Setting occurs in 24 to 48 hrs. at 30°C
• Curing time: 7 days at 30°C

Please ensure that no water shall be spilled over the brick lining work before it completely cured.

Mechanical/Physical property:

• Working time at 30°C: 20 minute (min)
• Density of cured mortar: 1.8 to 2.0 gm. per cc
• Bond strength: 12 Kg./Cm2
• Compressive Strength: 500 Kg/Cm2
• Flexural Strength: 150 Kg/Cm2
• Water Absorption: 1% (Max.)

Equipment Cleaning:

Equipment & Hand should be cleaned before Epoxy Mortar begins to set, Soap and water is to be used for cleaning the purpose.

 

Safety:

At the time of mixing Or Applying Epoxy mortar wear Protective hand Gloves, Goggles and Mask for protection.

 

Storage Life:

• Resin: 12 Months at the temperature 30°C (+2OC)
• Hardner: 12 Months at the temperature 30°C (+2OC)
• Powder: 24 Months at the temperature 30°C (+2OC)

All three components are stored in cool and dry place under the roof until ready to use it original unopened (Sealed) containers.

 

Packing

• Epoxy Resin: 30 Kg. in . Plastic Carbo
• Epoxy Hardener: 30 kg. in . Plastic Carbo
• Quartz Sand: 50 Kg. in Plastic Bag.

Epoxy Resin Mortar Manufacturer, Epoxy Resin Based Mortar Manufacturer, Epoxy Resin Cement, Epoxy Mortar, Epoxy Based Cement

Product Details:

Furan Base Mortar is used for Acid Proof Lining work

Setting/Curing:
• Furan Mortar is self-hardening due to its chemical reaction which occurs when the powder and resin are mixed together.
• An initial setting occurs in 6 to 8 hrs. at 30°C
• Final Setting occurs in 24 to 48 hrs. at 30°C
• Curing time: 7 days at 30°C
• Please ensure that no water shall be spilled over the bricks lining works before it completely cured.


Mechanical/Physical Properties:
• Working time@30°C: 20 minute (min)
• Density of cured mortar: 1.8g/cc
• Bond strength: 10 kg/cm2
• Compressive Strength: 350 kg/cm2
• Flexural Strength: 75 kg/cm2
• Water Absorption: 1%

Storage Life :
• Solution: 12 Months at the temperature 30°C
• Powder: 6 Months at the temperature 30°C

Product Details:

Cashew CNSL Based Mortar Cement

CNSL Resin Based Mortar is widely used for Acid Resistant Bricks/ Tiles lining as bedding and jointing mortar. It can be used for jointing Chemical Resistant Stoneware Pipes.

 

It is also used for ETP Plants. It is suitable where excellent resistant property and heavy impacts subjected to the surface of floors and tank is required. CNSL Based mortar adheres strongly on the Ceramic, Concrete surface and metals so, it can be used as a monolithic lining for the construction of dilute acids storage tanks.

 

Resistant

It is resistant to Acids, Alkalies, mixed alkaline solutions with acids.

 

Resistant to temperature

170 Degree C (Max.)

 

Preparation of Mortar

Preparation of Mortar generally consists of Solution & Powder. In order to obtain good working consistency, the average mixing ratio is 1 Pbw of Solution & 3 pbw of Powder. This ratio will slightly vary depending upon the temperature and working conditions.

Prepare small batches of Mortar. Stirrer the Solution thoroughly before use. Place the Solution in a suitable mixing pan and add powder in it. Mix thoroughly with a spatula or Trowel. The mixing operation shall be continued until a uniform mixture is obtained.

Make sure that all the Mortar is used from the mixing pan before another batch is prepared.

 

Surface Preparation

The cement plastered surface shall be slightly rough in line & level , dry & clean, free from dust, dirt, grease, oil etc., maintaining required slope etc. as no slope can be adjusted or altered in Acid proof lining works.

 

Setting / Curing

CNSL Resin Based Mortar is a Self-hardening due to its chemical reaction which occurs when the Powder & Resin are mixed together.

An initial setting occurs in 10 hrs. at 30 DegreeC

Final Setting occurs in 24 to 48 hrs. at 30 DegreeC

Curing time 7 days at 30 DegreeC

Please ensure that no water shall be spilled over the bricks lining works before it completely cured.

 

Storage Life

Solution 12 Months at the temperature 30 DegreeC (+2OC)

Powder 6 Months at the temperature 30 DegreeC (+2OC)

All two components are stored in cool and dry place under the roof until ready to use it original unopened (Sealed) containers.

 

Packing

Solution 25 Kg. in M.S. Drum

Powder 25 Kg. in Plastic Bag.

 

Product Details:

We are manufacturer of Phenolic Resin Based Mortar, which is used in Acid Proof Lining work.

Phenolic Resin Based Mortar
Phenolic Resin Based Cement